Motorised Rollers (MDR) with internal controller

60.5mm PM605XP 24VDC Motor Driven Roller with internal controller

The PM605XP series is designed for conveying light and medium loads (up to 500kg for the conveyor), making it ideal for order preparation, distribution, and assembly lines. It is specifically engineered to provide very high starting power, a critical requirement for automatic shops utilising shuttles and trolleys. The circuit board is integrated within the roller body, allowing for simple installation, easy wiring thanks to the M8 connector, and better protection of both the roller and the controller. This makes the PM605XP an ideal solution for difficult work environments involving dust or liquids. It can be easily controlled with a PLC, AS-i Bus via Bihl & Wiedemann modules, or logic sensors with integrated ZPA from Wenglor.

High Starting Power. Designed to deliver the substantial torque needed to start heavy loads, shuttles, and transfer cars from a standstill.

Integrated Intelligence. The internal controller eliminates the need for external drive cards, saving cabinet space and simplifying the electrical layout.

Environmental Robustness. The enclosed 60.5mm design offers superior protection against dust and liquid ingress (IP54 standard, IP65 available), ensuring reliability in harsh conditions.

Dyno Conveyors is a proud partner and exclusive distributor of Itoh Denki, the Japanese world-leading specialist in motorised drive roller (MDR) based material handling technologies.

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Features, Benefits & Uses

Features & Benefits

  • Compact & Simple. Integrating the circuit board within the tube removes the need for external drive cards, simplifying wiring and freeing up cabinet space.
  • Versatile Control. Compatible with various control architectures, including Bihl & Wiedemann AS-Interface modules and Wenglor ZPA sensors for smart accumulation.
  • Robust Protection. Includes comprehensive built-in protection against overload, polarity reversal, under-supply, and induced voltage, along with thermal protection for both the board (>95°C) and motor (>110°C).
  • Safety Features. Operates on safe 24VDC voltage and features dynamic braking for precise stopping.
  • Flexible Configuration. Available in multiple speed codes (17, 30, 60) to match specific throughput requirements.

Uses

  • Automatic shops with shuttles and transfer trolleys.
  • Heavy load distribution lines (up to 500kg).
  • Assembly lines requiring high start-stop torque.
  • Conveyor systems in harsh, dusty, or liquid-rich environments.

Specifications

  • Roller Diameter: 60.5 mm
  • Motor Type: DC Brushless with Integrated Controller
  • Recommended Load: Light to Medium Loads (Conveyor capacity up to 500kg)
  • Nominal Voltage: 24 V DC (+/- 10%)
  • Protection Index: IP54 (Standard), IP65 or Cold Store available
  • Max Static Load: Up to 160 kg per roller (dependent on length)
  • Max Axial Force: 490 N
  • Tube Length Range: 350mm to 1300mm (standard)
  • Cable & Connector: 300mm cable with M8-5P connector
  • Braking Method: Dynamic Braking

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