Motorised Rollers (MDR) with internal controller

60.5mm PM605XE 24VDC Motor Driven Roller with internal controller

The PM605XE series is designed for conveying light and medium loads (up to 500kg for the conveyor), making it ideal for order preparation, distribution, and assembly lines. The circuit board is integrated within the roller body, allowing for simple installation, easy wiring thanks to the M8 connector, and better protection of both the roller and the controller. This makes the PM605XE an ideal solution for difficult work environments involving dust or liquids. It can be easily controlled with a PLC, AS-i Bus via Bihl & Wiedemann modules, or logic sensors with integrated ZPA from Wenglor.

Integrated Intelligence. The internal controller simplifies wiring and layout by eliminating the need for external drive cards, while supporting PLC, AS-i, or ZPA control architectures.

Robust Load Handling. Features a larger 60.5mm diameter tube, capable of handling heavier unit loads up to 500kg for the conveyor.

Environmental Robustness. The enclosed design offers superior protection against dust and liquid ingress, making it suitable for harsh industrial conditions (IP54 standard, IP65 available).

Dyno Conveyors is a proud partner and exclusive distributor of Itoh Denki, the Japanese world-leading specialist in motorised drive roller (MDR) based material handling technologies.

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Features, Benefits & Uses

Features & Benefits

  • Flexible and Modular. The integrated design allows for easy integration within the conveyor frame, supporting customised sizes and modular layouts without bulky external controls.
  • Cost Efficient. Space optimisation is achieved by removing external drive cards. The roller is almost maintenance-free with an extended product life, contributing to lower total cost of ownership.
  • Safe Operation. Powered by low 24VDC voltage, the system is safe to handle, stoppable by hand, and ensures quiet operation (approx. 54dB) for operator comfort.
  • Green Technology. Low power consumption and run-on-demand operation limit energy usage. The clean, recyclable materials make it an environmentally friendly choice.
  • Intelligent Protection. Includes built-in thermal protection (circuit board >95°C), current limitation, and protection against polarity reversal to prevent damage.

Uses

  • Order preparation and distribution lines.
  • Assembly lines in variable environments.
  • Conveyors in dusty or humid conditions (using IP65 version).
  • Smart conveyor systems utilising AS-i Bus or networked ZPA logic.

Specifications

  • Roller Diameter: 60.5 mm
  • Motor Type: DC Brushless with Integrated Controller
  • Recommended Load: Light to Medium Loads (Conveyor capacity up to 500kg)
  • Nominal Voltage: 24 V DC (+/- 10%)
  • Protection Index: IP54 (Standard), IP65 (Available)
  • Max Static Load: Up to 160 kg per roller (dependent on length)
  • Max Axial Force: 490 N
  • Tube Length Range: 350mm to 1300mm (standard)
  • Cable & Connector: 300mm cable with M8-5P connector
  • Braking Method: Dynamic Braking

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