Motorised Rollers (MDR) with internal controller

50mm PM500XP 24VDC Motor Driven Roller with internal controller

The PM500XP series is designed for conveyor lines handling light and medium loads (up to 300kg max). It is particularly well-suited for order preparation, distribution, and assembly lines, especially for automatic shops with shuttles or trolleys that require high power at the start. The circuit board and gear-motor are integrated within the roller, ensuring excellent tightness, easy wiring with an M8-5pin connector, and significant space savings. This design also makes the PM500XP an ideal solution for difficult working environments involving liquid or dust. It can be easily controlled by a PLC, AS-i Bus via Bihl & Wiedemann modules, or logic sensors with integrated ZPA from Wenglor.

High Starting Power. Engineered to provide the high torque necessary for starting shuttles, trolleys, and heavier loads in automated systems.

Integrated Intelligence. The internal controller streamlines installation and saves space while supporting advanced control via PLC, AS-i Bus, or smart sensors.

Environmental Durability. The enclosed, integrated design offers superior protection, making it suitable for dusty or liquid-rich environments (IP54 standard, IP65 available).

Dyno Conveyors is a proud partner and exclusive distributor of Itoh Denki, the Japanese world-leading specialist in motorised drive roller (MDR) based material handling technologies.

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Features, Benefits & Uses

Features & Benefits

  • Compact & Simple. Integrating the circuit board removes the need for external drive cards, simplifying wiring and freeing up cabinet space.
  • Versatile Control. Compatible with various control architectures, including Bihl & Wiedemann AS-Interface modules (controlling up to 2 rollers) and Wenglor ZPA sensors.
  • Robust Protection. Includes comprehensive built-in protection against overload, polarity reversal, under-supply, and induced voltage, along with thermal protection for both the board and motor.
  • Safety Features. Operates on safe 24VDC voltage and features dynamic braking for precise stopping.
  • Flexible Configuration. Available in multiple speed codes (17, 30, 60, 100) to match specific throughput requirements.

Uses

  • Automatic shops with shuttles and trolleys.
  • Order preparation and distribution lines.
  • Assembly lines requiring reliable start-stop performance.
  • Conveyor systems in harsh or dirty environments.

Specifications

  • Roller Diameter: 50 mm
  • Motor Type: DC Brushless with Integrated Controller
  • Recommended Load: Light to Medium Loads (Conveyor capacity up to 300kg)
  • Nominal Voltage: 24 V DC (+/- 10%)
  • Protection Index: IP54 (Standard), IP65 or Cold Room available
  • Max Static Load: Up to 65 kg per roller (dependent on length)
  • Max Axial Force: 290 N
  • Tube Length Range: 254mm to 1200mm (dependent on speed code)
  • Cable & Connector: 300mm cable with M8-5P connector
  • Braking Method: Dynamic Braking

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