Applications

Automated Sorting

Modern facilities need high-speed, accurate sorting. Dyno’s conveyor sorting systems replace slow, manual sortation with automated lanes that increase throughput and accuracy. Our solutions (ideal for 3PL, distribution centers or any order-fulfillment operation) use technology best suited to your systems and product to route cartons and packages with precision.

By automating sortation, companies eliminate human error and keep up with peak demand, while reducing overhead.

As an example, warehouses using Dyno sorters report measurable gains in order processing speed and lower pick-and-pack costs. Each Dyno sorter system is tailored to your products’ sizes and your floor plan, ensuring a clear business case and rapid ROI.

Results: Higher order accuracy, faster dispatch, scalable sortation.

Let us simplify your sortation process - speak to our team today!  

Automated Sorting

Common Automated Sorting Challenges

Organisations frequently encounter specific hurdles when trying to sort items quickly and accurately within their operations. Manual sorting processes are often prone to human error, struggle to keep pace with high volumes, and can incur significant labour costs, impacting overall efficiency and customer satisfaction.

Manual Sorting Errors

Human error in sorting leads to mis-ships, incorrect inventory, and costly returns.

Slow Throughput

Manual sorting processes cannot keep pace with high volumes of items, creating bottlenecks.

High Labour Costs

Extensive manual labour is required to sort and direct individual items or packages.

Limited Scalability

Existing manual or semi-automated sorting methods struggle to scale with increasing order volumes.

Space Inefficiency

Fixed sorting layouts may not make the best use of available floor space.

Recent Projects

Explore our successful conveyor solutions

Browse a selection of our recent projects to see how our innovative designs and tailored approaches help our clients achieve their operational goals and improve efficiency.

HamiltonJet steers heavy-duty foundry operations with Dyno Conveyors

HamiltonJet is a long-standing name in New Zealand manufacturing. Founded by Bill Hamilton at Irishman Creek and operating from their Christchurch site since the 1940s, the company controls the entire production process for its world-renowned water jets - from raw aluminium ingot through to final assembly. In the foundry, where sand moulds are formed and cast, the team ran into a very practical problem. These moulds can weigh up to half a tonne, and the way they were being handled was putting strain on people and equipment alike. Add in the dust and grit of the foundry environment, and the existing setup was being pushed well beyond its limits. Looking for a solution that could handle the weight and survive the conditions, HamiltonJet turned to long-time partner Dyno Conveyors.

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Würth automates warehouse dispatch with ZPA powered roller conveyors

Würth New Zealand, a leading supplier of fixings, fastenings and chemicals to automotive, construction and engineering industries, faced a significant challenge when moving into their new Christchurch facility. With a larger building footprint and higher-capacity racking than ever before, their traditional manual conveyor systems simply wouldn't cut it. Looking for a partner who could deliver a modern, efficient solution, Würth turned to Dyno Conveyors - a company they'd successfully worked with before.

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Cultivating efficiency with a custom conveyor solution

Skybury Farms, a leading grower of red papaya and coffee in Far North Queensland, Australia, found themselves facing a pretty unique challenge. Papaya, unlike mainstream commodities, needs highly specialised handling systems not readily available “off-the-shelf”. Wanting a partner who truly “got it”, someone who could understand their niche and deliver a custom solution, Skybury turned to Dyno Conveyors to help bring their packing facility up to speed.

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Zeagold Foods cracks packing challenges with custom Dyno system

Dyno Conveyors alleviated Zeagold Foods' congested packing area and ergonomic strain by implementing a custom conveyor system, significantly enhancing health and safety, and boosting productivity for their daily handling of hundreds of thousands of eggs. When handling about 650,000 eggs every day, even small inefficiencies can create big problems. That's exactly what Zeagold Foods, one of New Zealand's leading egg producers, discovered in their Otago packing facility. Staff were crammed into a congested workspace, constantly twisting and lifting heavy boxes in ways that raised health and safety concerns. “By putting in the Dyno conveyor system, we've been able to take that pressure away,” explains Paul Askey from Zeagold. What began as a staff welfare challenge became an opportunity for transformation when Dyno Conveyors stepped in with a custom solution that created a safer and more productive workplace.

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How Dyno Helps with Automated Sorting

Key Features & Benefits

Dyno Conveyors integrates various conveyor types with advanced control systems to provide efficient automated sorting solutions. We utilise Powered Roller Conveyors, Belt Conveyors, and specialised divert mechanisms to direct items based on criteria such as destination, size, or weight. Our systems can incorporate barcode scanners, dimensioning units, and weighing scales to capture data and make real-time sorting decisions. From high-speed parcel sorting in dispatch centres to component routing in manufacturing, Dyno designs systems that ensure items reach their correct destinations quickly and accurately, significantly boosting throughput and reducing errors.

  • High Accuracy: Automated scanning and diverting eliminate human error in sorting processes.

  • Increased Throughput: Processes high volumes of items rapidly, optimising flow in distribution and production.

  • Reduced Labour: Significantly cuts down on manual sorting efforts, lowering operational costs.

  • Scalability: Systems can be designed to handle future growth in item volume and complexity.

  • Real-Time Data Capture: Integrated scanners and weigh scales provide instant data for inventory management and traceability.

  • Optimised Space Use: Efficient layouts ensure that sorting operations utilise available floor space effectively.

LET'S DISCUSS YOUR CONVEYOR NEEDS

Contact our team to discover a conveyor solution that really works for you!