Powered Roller Conveyors

DynoDrive Core 24v Brushless External Motor (pancake-style) | Powered Roller Conveyors

The DynoDrive Core system provides a robust and powerful alternative to traditional internal drives, featuring an externally mounted 24V DC direct drive, brushless motor. This architecture is highly flexible and excels in environments demanding high torque, easy maintenance access, and adaptability to various roller specifications. It is a versatile, cost-effective electronic option for powering conveyor systems that handle varying loads and require high uptime.

Zero Product Damage: 24V Zero Pressure Accumulation (ZPA) ensures product moves along and accumulates without touching.

Flexibility: The externally mounted 24V drive motor means it can easily adapt to a variety of roller sizes and conveyor widths, including retrofits to existing lines.

Simple and low maintenance: The motor is easily accessible and replaceable because it is mounted externally. Only one part number needs to be stocked for spares and repairs, guaranteeing quicker system recovery.

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Features, Benefits & Uses

Features & Benefits

  • Direct Drive Efficiency: The 24V brushless DC motor provides impressive torque, particularly at low speeds, without using failure-prone gear reducers.
  • Extreme Reliability: Built with robust bearings and a low maximum operating speed, the system boasts a calculated bearing life of up to 250,000 hours.
  • Energy Efficient: The motor is direct drive and only runs when product needs to move, saving energy when the line is idle.
  • Operational Quietness: The DynoDrive motor is almost silent in operation at full power, significantly improving the work environment.
  • Output Versatility: Available in a range of power outputs from 25W to 120W to suit specific load requirements.

Uses

  • Warehousing and large-scale distribution centres.
  • Food dispatch and packing environments.
  • Manufacturing and heavy-duty assembly lines.
  • Conveyors handling product up and down inclines.

How zoning works with DynoDrive

  • A DynoDrive motor is fitted at regular intervals along the length of the conveyor, this enables the loads to be automatically controlled in ‘zero pressure zones’.
  • The stop / start action of these motors is automatically controlled by photocell sensors fitted at each end of the zone, these send information to the control card link to that motor.
  • As the loads are conveyed along the conveyor, the photocell sensors inform the control card that product is present. The control card then checks that the forward zone is unoccupied. If the zone is clear, the downstream motor starts thus enabling the product to be passed forward where the action is repeated.
  • If however, the downstream zone is occupied then the control card stops the motor immediately under the product until the downstream zone is clear.
  • In the event that no loads are present or moving on the conveyor, then zones are stopped effectively saving energy.

Specifications

  • Motor Type: 24V DC Brushless otor
  • Rated Output: from 25W up to 120W
  • Motor Dimensions: ~ 117.6 mm Diameter x 38.1 mm Length
  • Shaft Options: Choice of a 35.1 mm or 63.8 mm D-Shaft, or a 46.2 mm Keyed shaft.
  • Speed Range: 55 RPM to 660 RPM (Max)
  • Continuous Torque: ~ 1.7 Nm (15 lbf-in)
  • Connectivity: 508 mm Leads and a standard connector

Connector Controls available (plug style):

  • ZoneLogix® PRO 2.0 – Network Controller
  • ZoneLogix® PRO Monitor Gateway – Ethernet IP
  • ZoneLogix® Plus
  • ZoneLogix®
  • ZoneLogix® UL
  • ZoneLogix® M-1

For more information about the Connector Controls for DynoDrive One 24v Brushless External Motor (pancake-style), visit the product page.

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