Applications

Production Line Integration

Dyno’s conveyors slot seamlessly into production lines to automate material flow and eliminate manual bottlenecks. Our conveyors are custom-designed to match unique workflows and floor layout, moving cartons, boxes and pallets smoothly between processing stages.

By integrating conveyors with existing machinery (even linking to warehouse WMS software), Dyno helps manufacturers maximize throughput and ROI while reducing labor costs. Executive teams trust Dyno’s proven approach – from on-site discovery to a detailed business case with strong ROI – to ensure conveyor projects hit performance targets.

Results: Faster throughput, less manual labour, better overall line efficiency.

 

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Automated Sorting

Common Production Line Integration Challenges

Businesses often face distinct challenges when attempting to achieve seamless flow within their production processes. These issues can range from inefficiencies in material transfer between workstations to ergonomic concerns for workers, all of which impact overall manufacturing output and profitability.

Inefficient Material Flow

Disjointed processes or manual transfers between workstations create delays and bottlenecks.

High Work-in-Progress (WIP)

Accumulation of unfinished products between stages due to poor flow management.

Ergonomic Issues

Manual lifting and repetitive movements for transferring items between processes can lead to worker fatigue and injury.

Limited Automation

Inability to connect automated machinery or robotic cells due to a lack of integrated transport.

Space Constraints

Difficulty in fitting continuous flow systems into existing production layouts without disruption.

Recent Projects

Explore our successful conveyor solutions

Browse a selection of our recent projects to see how our innovative designs and tailored approaches help our clients achieve their operational goals and improve efficiency.

Lineage achieves 75% faster container unloading with Dyno Conveyors

Lineage, a major global distribution and cool storage company, faced a significant operational hurdle at the Port of Timaru branch. Handling a diverse range of international imports - from frozen meat and dairy to horticulture - meant their container unloading process was constant and demanding. Their traditional methods were no longer meeting the requirements of a high-volume site, prompting them to seek a solution that could keep pace with their local growth. To find a system that was truly fit for purpose, Lineage partnered with Dyno Conveyors.

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HamiltonJet steers heavy-duty foundry operations with Dyno Conveyors

HamiltonJet is a long-standing name in New Zealand manufacturing. Founded by Bill Hamilton at Irishman Creek and operating from their Christchurch site since the 1940s, the company controls the entire production process for its world-renowned water jets - from raw aluminium ingot through to final assembly. In the foundry, where sand moulds are formed and cast, the team ran into a very practical problem. These moulds can weigh up to half a tonne, and the way they were being handled was putting strain on people and equipment alike. Add in the dust and grit of the foundry environment, and the existing setup was being pushed well beyond its limits. Looking for a solution that could handle the weight and survive the conditions, HamiltonJet turned to long-time partner Dyno Conveyors.

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Würth automates warehouse dispatch with ZPA powered roller conveyors

Würth New Zealand, a leading supplier of fixings, fastenings and chemicals to automotive, construction and engineering industries, faced a significant challenge when moving into their new Christchurch facility. With a larger building footprint and higher-capacity racking than ever before, their traditional manual conveyor systems simply wouldn't cut it. Looking for a partner who could deliver a modern, efficient solution, Würth turned to Dyno Conveyors - a company they'd successfully worked with before.

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Cultivating efficiency with a custom conveyor solution

Skybury Farms, a leading grower of red papaya and coffee in Far North Queensland, Australia, found themselves facing a pretty unique challenge. Papaya, unlike mainstream commodities, needs highly specialised handling systems not readily available “off-the-shelf”. Wanting a partner who truly “got it”, someone who could understand their niche and deliver a custom solution, Skybury turned to Dyno Conveyors to help bring their packing facility up to speed.

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Zeagold Foods cracks packing challenges with custom Dyno system

Dyno Conveyors alleviated Zeagold Foods' congested packing area and ergonomic strain by implementing a custom conveyor system, significantly enhancing health and safety, and boosting productivity for their daily handling of hundreds of thousands of eggs. When handling about 650,000 eggs every day, even small inefficiencies can create big problems. That's exactly what Zeagold Foods, one of New Zealand's leading egg producers, discovered in their Otago packing facility. Staff were crammed into a congested workspace, constantly twisting and lifting heavy boxes in ways that raised health and safety concerns. “By putting in the Dyno conveyor system, we've been able to take that pressure away,” explains Paul Askey from Zeagold. What began as a staff welfare challenge became an opportunity for transformation when Dyno Conveyors stepped in with a custom solution that created a safer and more productive workplace.

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How Dyno Helps with Production Line Integration

Key Features & Benefits

Dyno Conveyors designs and installs conveyor systems that act as the backbone of your production line, ensuring seamless material flow from raw materials to finished goods. We integrate Belt Conveyors, Powered Roller Conveyors, and specialised conveyors such as the Ambaveyor to move components, sub-assemblies, and finished products between different workstations, machinery, and quality control points. Our solutions are tailored to your specific manufacturing process, helping to eliminate manual transfers, reduce bottlenecks, and maintain a consistent production pace. By optimising flow, we help reduce work-in-progress, improve overall throughput, and enhance workplace safety.

  • Continuous Flow: Ensures materials and products move smoothly from one process to the next without interruption.

  • Reduced Bottlenecks: Eliminates delays between production stages, improving overall line efficiency.

  • Enhanced Throughput: Speeds up the entire production process, leading to higher output.

  • Improved Ergonomics: Minimises manual lifting and carrying between workstations, reducing worker strain and injury risk.

  • Seamless Automation Integration: Connects automated machinery, robots, and specialised equipment for fully automated lines.

  • Optimised Space Utilisation: Custom layouts make efficient use of available production floor space.

LET'S DISCUSS YOUR CONVEYOR NEEDS

Contact our team to discover a conveyor solution that really works for you!