Applications

Carton and Box Handling

Managing empty boxes can be a hidden drain on efficiency, not to mention the valuable space that gets taken up with pallets sky high with empty cartons. Dyno provides specialized conveyor modules, components and automation that handles empty cartons with ease.

An automatic box maker should be feeding completed cartons to packing teams automatically. This automation frees workers from lugging stacks of boxes, so they focus on high-value tasks. The result is faster box replenishment, fewer supply delays, and improved ergonomics on the shop floor.

Without the right experience and expertise, empty carton handling could be challenging due to the high throughput requirements, and the lightweight product. Dyno’s decades of experience, successful projects, and constant improvement and innovations ensure each box is directed the right way smoothly and efficiently.

Talk to Dyno about custom infeed systems for your empty-carton workflow to see immediate labor savings and smoother packing operations.

Results: Faster packing, reduced labour, less clutter on the floor.

Talk to us about making carton flow smooth and hands-free.  

Empty Carton Handling

Common Empty Carton Handling Challenges

Operations frequently encounter specific challenges related to managing empty cartons, which can quickly lead to disorganised workspaces, safety hazards, and inefficiencies in waste disposal. Addressing these issues is important for maintaining a tidy and productive environment.

Work Area Clutter

Accumulation of empty cartons quickly creates messy and unsafe workspaces, impeding workflow.

Manual Disposal Labour

Staff time is wasted on breaking down and transporting empty cartons to disposal points.

Inefficient Waste Stream

Disorganised waste collection can lead to poor recycling practices and higher waste disposal costs.

Safety Hazards

Piles of empty cartons can block walkways and create tripping hazards.

Space Consumption

Stored empty cartons take up valuable floor space that could be used for productive activities.

Recent Projects

Explore our successful conveyor solutions

Browse a selection of our recent projects to see how our innovative designs and tailored approaches help our clients achieve their operational goals and improve efficiency.

Würth automates warehouse dispatch with ZPA powered roller conveyors

Würth New Zealand, a leading supplier of fixings, fastenings and chemicals to automotive, construction and engineering industries, faced a significant challenge when moving into their new Christchurch facility. With a larger building footprint and higher-capacity racking than ever before, their traditional manual conveyor systems simply wouldn't cut it. Looking for a partner who could deliver a modern, efficient solution, Würth turned to Dyno Conveyors - a company they'd successfully worked with before.

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Cultivating efficiency with a custom conveyor solution

Skybury Farms, a leading grower of red papaya and coffee in Far North Queensland, Australia, found themselves facing a pretty unique challenge. Papaya, unlike mainstream commodities, needs highly specialised handling systems not readily available “off-the-shelf”. Wanting a partner who truly “got it”, someone who could understand their niche and deliver a custom solution, Skybury turned to Dyno Conveyors to help bring their packing facility up to speed.

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Zeagold Foods cracks packing challenges with custom Dyno system

Dyno Conveyors alleviated Zeagold Foods' congested packing area and ergonomic strain by implementing a custom conveyor system, significantly enhancing health and safety, and boosting productivity for their daily handling of hundreds of thousands of eggs. When handling about 650,000 eggs every day, even small inefficiencies can create big problems. That's exactly what Zeagold Foods, one of New Zealand's leading egg producers, discovered in their Otago packing facility. Staff were crammed into a congested workspace, constantly twisting and lifting heavy boxes in ways that raised health and safety concerns. “By putting in the Dyno conveyor system, we've been able to take that pressure away,” explains Paul Askey from Zeagold. What began as a staff welfare challenge became an opportunity for transformation when Dyno Conveyors stepped in with a custom solution that created a safer and more productive workplace.

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How Dyno Helps with Empty Carton Handling

Key Features & Benefits

Dyno Conveyors designs systems specifically for collecting, transporting, and sometimes compacting empty cartons. We utilise Belt Conveyors or Gravity Roller Conveyors configured to run parallel to packing lines or beneath workstations, drawing away empty carton waste as it is generated. These systems can transport materials to central collection points, balers, or recycling compactors. By automating this process, we reduce manual handling, free up floor space, and maintain a cleaner, safer work environment. This leads to a more efficient waste stream and allows staff to focus on core production tasks.

  • Work Area Organisation: Continuously removes empty cartons, keeping packing and production areas tidy.

  • Reduced Manual Effort: Automates the collection and transport of waste, freeing up staff for other duties.

  • Improved Safety: Eliminates tripping hazards and clutter associated with accumulating empty cartons.

  • Streamlined Waste Management: Directs waste to designated collection or recycling points efficiently.

  • Space Recovery: Clears floor space that would otherwise be taken up by discarded cartons.

  • Adaptable Integration: Can be integrated into existing production or packing lines with minimal disruption.

LET'S DISCUSS YOUR CONVEYOR NEEDS

Contact our team to discover a conveyor solution that really works for you!